MACHINERY/EQUIPMENTS CONSULTANCY

We provide end-to-end consultancy services for the selection, procurement, installation, and optimization of industrial machinery and equipment across diverse sectors. Our expertise ensures that clients receive the most suitable, cost-effective, and high-performance solutions tailored to their production needs and long-term goals.

Scope of Services

1. Requirement Analysis & Feasibility

• Assessing production capacity, product specifications, and process requirements

• Determining equipment performance criteria

• Evaluating space, utilities, and infrastructure needs

2. Machinery Selection & Specification

• Identifying the right type, size, and capacity of machines

• Preparing detailed technical specifications

• Advising on automation and energy-efficient options

3. Vendor Evaluation & Procurement Support

• Sourcing and shortlisting reliable suppliers

• Technical comparison & cost analysis

• Assistance in contract negotiations

4. Inspection & Quality Assurance

• Factory Acceptance Tests (FAT) at the supplier’s premises

• Compliance with international and local standards (ISO, ASME, BIS, etc.)

• Documentation and certification verification

5. Installation & Commissioning Support

• Supervision of equipment erection and alignment

• Trial runs and performance validation

• Calibration and fine-tuning for optimal output

6. Training & Maintenance Support

• Operator and maintenance staff training

• Preventive maintenance planning

• Troubleshooting and performance optimization

Benefits to Clients

• Correct machine selection for maximum productivity

• Reduced operational costs through energy-efficient technology

• Minimized downtime with proper installation and maintenance practices

• Improved product quality and consistency

• Long-term technical support and advisory

Expanding a process industry facility requires careful evaluation and selection of machinery and equipment to ensure compatibility with existing systems, achieve desired production targets, and maintain product quality. The process involves both technical assessment and economic justification to ensure a reliable, cost-effective, and future-ready investment.

1. Requirement Assessment

• Define expansion objectives (capacity increase, product diversification, process improvement)

• Review existing plant equipment and identify integration needs

• Analyze raw material handling, process flow, and utility requirements

2. Technical Evaluation

• Determine required machine capacities and performance specifications

• Select equipment suitable for the process environment (temperature, pressure, corrosion resistance, hygiene standards)

• Assess automation and digital control requirements (PLC/SCADA/DCS integration)

• Ensure compliance with industry codes and safety standards (ASME, API, ISO, GMP, etc.)

3. Vendor Identification & Comparison

• Shortlist reliable manufacturers with proven industry experience

• Conduct technical and commercial bid evaluation

• Verify equipment track record, after-sales service, and spare part availability

4. Cost & ROI Analysis

• Capital expenditure (CAPEX) estimation

• Operating cost (OPEX) impact and efficiency gains

• Life-cycle cost analysis and payback period calculation

5. Quality Assurance & Inspection

• Pre-dispatch inspections and Factory Acceptance Tests (FAT)

• Certification review for compliance (material test certificates, performance test reports)

6. Installation & Commissioning Planning

• Layout planning for new equipment integration

• Coordination with civil, structural, electrical, and utility modifications

• Commissioning protocols and performance verification

7. Training & Handover

• Operator and maintenance crew training

• Supply of operation & maintenance manuals

• Post-installation performance review and fine-tuning